Discover how we helped our sponge iron plant customer to enhance performance with Purit Ultra 462 Grease
AtPon Pure Chemicals we focus on addressing the issues faced by customers through keen analysis and provide customized solutions to them. This article is about one such issue faced by our sponge iron plant customer and how they enhanced their performance and cut down cost by using our product Purit 462 grease.
Problem Faced by the Sponge iron plant Customer
Our Customer’s sponge iron plant faced a critical challenge where they have been using conventional lithium grease to lubricate kiln support roller bearings. The high load and temperature conditions in the kiln environment led to rapid oxidation of the grease, resulting in excessive grease consumption and significant bearing wear. This situation necessitated frequent maintenance and increased operational costs.
The existing lubrication method was not suitable under the intense operational conditions, causing the following problems:
l High oxidation rate of the grease.
l Increased grease consumption.
l Accelerated bearing wear and tear.
l Frequent relubrication intervals.
l Elevated maintenance costs and downtime.
Solution:
Our aim was to identify and implement a more effective lubrication solution that can reduce the grease consumption as well as improve the bearing life. So we sent a team of engineers who conducted a thorough analysis of the application requirements and we can provide a solution to them.
After proper analysis, we recommended them switching to Purit Ultra 462 grease. This lithium complex grease is formulated to provide exceptional resistance to thermal breakdown, oxidation, and structural degradation.
Key Features of Purit Ultra 462 Grease:
l High thermal resistance.
l Exceptional oxidation stability.
l Enhanced structural integrity under high load conditions.
l Improved lubrication efficiency.
Result:
The implementation of Purit Ultra 462 grease yielded remarkable results:
Reduced Grease Consumption: The consumption decreased by 2.5 times due to extended relubrication intervals.
Extended Bearing Life: The new grease significantly reduced bearing wear elements compared to conventional EP 2 grease.
Enhanced Equipment Protection: Improved lubrication ensured increased protection and reliability of the kiln support roller bearings.
Operational Efficiency: Lower maintenance costs and reduced downtime due to the enhanced performance and longevity of the bearings.
Conclusion:
The advanced formulation of Purit Ultra 462 grease provided superior thermal resistance, oxidation stability, and structural integrity, leading to significant improvements in lubrication efficiency, equipment protection, and overall operational performance. Thus by switching to Purit Ultra 462 grease, our sponge iron plant customer has significantly increased the performance of the kiln support bearings and saved money
We demonstrated the critical impact of selecting the right lubrication solution for high-stress industrial applications. This successful implementation highlights Pon Pure Chemicals’ commitment to innovation and excellence, ensuring optimal solutions to challenges faced by our customers.
Know more about the products:
https://www.pure-chemical.com/performance-chemicals/rust-preventive-oil
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